Solar PV Systems

With fossil fuels shrinking worldwide, there has been a significant shift towards renewable sources of energy. Apart from the reduced supply, another part of the reason why this is happening is because of the ever-growing campaigns pushing for environmental preservation. Nearly all governmental and non-governmental organisations have now joined hands in trying to find the best alternatives.

Thiscampaign for better sources of energy has given rise to more demand for Solar PVs. Today we have both governments and private enterprises investing solar PVs. This has also given boost to suppliers of solar PV systems like solarcables manufacturers, solar panels, and power storage gadgets. Similarly, companies focused on providing green energy, like the Green Mountain Energy, have seen an increase in demands over the past few years.

When we talk about solar PVs we are usually focused on its constituent parts like the inverter, substructure and the modules. We often ignore the solar cables, which are one of the most important components. Without the right cable, we will not be able to get the best out of the system and this can lead to a malfunction.

Inasmuch as they may appear similar, cables actually come in different sizes and structures. The size factor here is based on the amount of current that the cable is expected to supply. If you’re not familiar with these features, then this article is for you. Read on to learn more!

Solar Cable Function
A solar cable is used in photovoltaic power production. The cables act as interconnecting units between the solar panels and the electric components of the photovoltaic system. The main components are solar panels, batteries, charge controller, and the inverter. As part of a solar PVs system, these cables are obviously required to be laid outside.

This also means a high ability to withstand atmospheric conditions, such as exposure to UV rays, wide range of temperatures. As such, you’ll find that most of these cables are sheathed to avoid being damaged in such conditions. That grey or black jacket you see on your cables provides a lot of protection.

In a PV system, the solar panel faces the sun so as to catch the solar energy. This solar energy is converted to DC current, which is then carried by the solar cables to the storage batteries. While the DC current is ready for use, in India there is a preference for AC current. Hence, the DC current is converted to AC current by an inverter. So, the cables are an important part of the process, ensuring that the current flows from one component to the other.

A solar PV could be a standalone module or part of a larger system. In a larger PV system, the solar cables connect all the solar modules to form a PV generator. These solar cables are also known as string generators.

Many of us may have seen the solo solar PVs on rooftop. These are run on lower voltage when compared to the grid-connected systems. Other than high voltage, grid PVs have other components which require these units to be installed in a separate, isolated locations like most power grids.

DC Cables
Needless to say, the system has many solar cables that connect various parts to each other. The DC cable connects the inverter to the generator junction box. The DC current produced in the PV module has a low voltage with high current. This makes the DC cable different form the other solar cables in the system. Given the high current it has to carry, the cable must be selected carefully.

For the DC cables, the solar cables manufacturers have to pay particular attention to the sizing of the cable system. This has a direct affect on its efficiency and safety. Some of the perils of choosing the wrong size are:

  • Overheating, which can then cause fire?
  • Increase in size will mean higher cable resistance. Even a small increase in resistance can mean a significant loss of energy.

The sizing of the cable also depends on the distance. The further the panels are from other components, the larger the wire gauge should be.

Basic Requirements from Solar Cables:
One of the common features of all solar cables is that these are always laid in an outdoor location. This means that solar cable manufacturers must ensure that the cables are able to withstand the corrosive effects of an outdoor location. The cables can:

  • Withstand UV radiation
  • Withstand moisture
  • Tolerate temperature fluctuations

In addition the cables must have a high flexibility, since these must move with the panels. To ensure this, most solar cables have class 5 flexible heavy duty tin coated copper conductor. The insulation and over-sheath has a low smoke, halogen free structure. To ensure protection against UV rays, it is black in color. The cross-linked polymer in the sheath ensures protection against temperature fluctuations.

Protection against temperature fluctuations is important because solar cables are laid in outdoor conditions. This means that the cable must be protected against both high and low temperatures. This is also why the cables need protection against UV rays. This ability to withstand environmental conditions is what gives the cable its durability and is responsible for its unique construction.

Solar cables have a very important role to play in solar PV systems. Given the tough conditions that solar cables function in, solar cable manufacturers are required to make the cables under very strict specifications.For one, they have to be able to withstand any environmental conditions to which they’re exposed. These cables also need to supply the desired amount of current to connected loads with the least possible energy loss along the way. So, the next time you want to repair your electrical wiring, make sure you consider these factors!


Solar PV Systems: Solar Cable Function, Construction & Basic Requirements 1
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